Recent Investigations - Plant Accidents

Failed Ammonia Food Processing Plant Pipe

Metallurgical failure analysis was requested on a failed section of steel pipe from a low vacuum ammonia piping system in a meat processing plant. The 35-inch long, 8-inch diameter, 0.34 inch thick steel pipe contained a 33 inch long bifurcated fracture. Fracture of the ammonia pipe resulted in property loss. Metallurgical testing included macro and microscopic evaluation, tensile strength testing, and stereomicroscopy.

From the examination and testing performed, it appeared as if the subject failure was not a one time, recent event. The failure mode was brittle fracture, probably as a result of stress corrosion cracking and/or hydrogen embrittlement.

Close up view of failed ammonia pipe.
Photograph A: Close up view of failed ammonia pipe.

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Dr. R. Craig Jerner, Ph.D., PE specializes in accident investigation and metallurgical failure analysis, with over 30 years experience as a metallurgical consultant and accident investigator. He has testified as a metallurgical expert in over 250 depositions and more than 70 court appearances. If you or someone you know should need the services of  Dr. Jerner and J.E.I. Metallurgical, please visit our web site at the buttons below, or e-mail Dr. Jerner --- r.c.jerner@metallurgist.com


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