Recent Investigations - Industrial Equipment Accidents

Gate Welding Failure

Metallurgical failure analysis was requested after a custom hand fabricated dumpster gate hinge mechanism failed and fell on and injured a workman.  The subject gate and hinge was fabricated by a small welding shop.  The gate is shown in photograph A. One of the failed gate hinge poles is shown in Photograph B.


Photograph A: Overall view of subject gate hinge pin welded to gate frame.


Photograph B:Overall view of gate hinge mounting pole in trash dumpster bay.

 A close-up view of a typical unwelded hinge pin is shown in Photograph C. Two of the failed hinges are shown in Photograph D and E.


Photograph C: Close-up view of typical welded hinge pin. Note the hinge pin is deformed. Note also that no weld failure occurred.


Photograph D: Close-up view of failed and wallowed out female hinge pin receiver. Note that no weld failure occurred.


Photograph E: Close-up view of failed fence pin receiver. Note that no weld failure occurred.

No metallurgical testing was conducted. Visual examination confirmed that the subject trash dumpster gate hinges were not defectively welded.  It is clearly evident that the welds did not fail and that failure and dropping of the gate was the result of overloading the gate hinges.  Failure of the subject hinge pins were the result of defective design by the architectural design group and project structural engineer.

 

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Dr. R. Craig Jerner, Ph.D., PE specializes in accident investigation and metallurgical failure analysis, with over 30 years experience as a metallurgical consultant and accident investigator. He has testified as a metallurgical expert in over 250 depositions and more than 70 court appearances. If you or someone you know should need the services of  Dr. Jerner and J.E.I. Metallurgical, please visit our web site at the buttons below, or e-mail Dr. Jerner --- r.c.jerner@metallurgist.com


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