Ouch, the Thought Even Hurts

An unfortunate man had a medical history of chronic sinus infections. The infection was spreading through his body.

He had sinus surgery which included scraping away infected bone, etc. His recovery was slow, but some improvement was noted, and then he seemed to regress. An MRI (which was very painful) revealed a small metal object in the sinus cavity. The recovered metal object is shown in Photograph A.


Photograph A

A second surgery was performed, removing the metal object which was thought to have been broken from some of the surgical instruments. A thorough review of the instruments normally present on the surgical tray failed to reveal any object that could be responsible for the subject metal object. The object appeared to be a nozzle or diffuser that would difuse or disperse liquids. Some of the instruments on the surgical tray are shown in Photograph B.


Photograph B

The results of an examination in the scanning electron microscope (SEM) are shown in Photograph C.


Photograph C

A chemical analysis using energy dispersive spectroscopy (EDS) was performed. The EDS spectra is shown in below in Figure 1.



Figure 1

The results of the EDS analysis indicated that the object was probably an 18-8 (18% Chromium and 8% Nickel) stainless steel.

A review of the surgeons orders to the man indicated the he should use, rather extensively, a Waterpik.

A review of Waterpiks presently available indicated that all Waterpiks had rubber tips. A typical Waterpik is shown in Photograph D.


Photograph D

It was determined that the metal object was most likely a part of an older Waterpik. Upon presentation of test results, the matter was resolved.

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Dr. R. Craig Jerner, Ph.D., PE specializes in accident investigation and metallurgical failure analysis, with over 30 years experience as a metallurgical consultant and accident investigator. He has testified as a metallurgical expert in over 250 depositions and more than 70 court appearances. If you or someone you know should need the services of  Dr. Jerner and J.E.I. Metallurgical, please visit our web site at the buttons below, or e-mail Dr. Jerner --- r.c.jerner@metallurgist.com


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