Valve Failure
Metallurgical failure analysis was requested after a hot
water valve failed, flooding a residence. Visual,
microscopic, and x-ray examination of the failed valve
indicated that the cause of the leak was a damaged
neoprene washer. Analysis revealed that the washer
had been damaged by heat during initial valve installation causing it to
fail. The heat damage of the neoprene washer was determined to be due to
improper installation of the valve by the plumber who
originally installed the valve.
Photograph A: Close-up view of failed hot
water valve neoprene washer. Neoprene washer damage occurred during original valve installation.
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